by Jianzheng Guo and C. Beckermann, University of Iowa

The main objective of this research is to predict the nature and occurance of freckle defects in alloy solidification. Images of actual freckles from directionally solidified superalloy castings are contained in the following thumbnails (photos courtesy of A.F. Giamei, UTRC):

Photo of ingot
Photo of blade
Photo of freckle

The following images are the color figures for a paper on the grid effect in simulating freckling: Guo, J., and Beckermann, C., “Three-Dimensional Simulation of Freckle Formation during Binary Alloy Solidification: Effect of Mesh Spacing,” Numerical Heat Transfer, Part A, Vol. 44, pp. 559-576, 2003.

Color figure
Color figure
Color figure
Color figure
Color figure
Color figure
Color figure
Color figure

The following images are for some ProCast simulations for a 10mmx10mmx30mm domain:

Animated fraction of solid evolution with cut off below 0.95
Animated fraction of solid evolution with cut off below 0.95
Animated fraction of solid evolution with cut off above 0.1
Animated fraction of solid evolution with cut off above 0.1
Final concentration
Final concentration
Final concentration with cut off 10.5 ( initial concentration is 10%)
Final concentration with cut off 10.5 ( initial concentration is 10%)
Image of simulation
Image of simulation
Image of simulation